AUTOMATION SYSTEMS

Robotic assembly systems that work with precision.
These high-tech robotic systems can reduce manual labor and assemble complex subcomponents with impressive accuracy.
product

Flexmaster

Our entry level assembly system provides our clients with up to 6 input feed options, 5 megapixel camera and lighting and a single 4 axis scara robot.

A wide range or products are suitable for use in the FlexMaster Systems, these include smart phones, tablets, LED Panels, IoT devices, and a broad range of consumer products requiring pick and placement of small parts, flexible media, and protective film.

Product enters the system via a single or dual lane conveyor. Upon entry, the 4 axis Scara robot selects from one of the six feeders, finds the appropriate application type such as tape, EMI shielding, gaskets, or foam, then selectively picks a unit from the feeder. Prior to picking, the 5 megapixel camera and vision system provides feedback to the robot for careful part pick and placement onto the product.

product

Flexmaster Pro

Our mid level assembly system provides our clients with up to 6 input feed options, 5 megapixel camera and lighting and dual 4 axis scara robot. The Pro version essentially doubles the throughput of or FlexMaster assembly system.

A wide range or products are suitable for use in the FlexMaster Systems, these include smart phones, tablets, LED Panels, IoT devices, and a broad range of consumer products requiring pick and placement of small parts, flexible media, and protective film.

Product enters the system via a single or dual lane conveyor. Upon entry, the 4 axis Scara robot selects from one of the six feeders, finds the appropriate application type such as tape, EMI shielding, gaskets, or foam, then selectively picks a unit from the feeder. Prior to picking, the 5 megapixel camera and vision system provides feedback to the robot for careful part pick and placement onto the product.

product

Flexmaster Pro Plus

Our highest level assembly system provides our clients with up to 6 input feed options, 5-megapixel camera and lighting and dual 4 axis gantry robot.  The ProPlus version essentially doubles the throughput of our FlexMaster assembly system while providing increased accuracy and repeatability performance.

A wide range or products are suitable for use in the FlexMaster Systems, these include smartphones, tablets, LED Panels, IoT devices, and a broad range of consumer products requiring pick and placement of small parts, flexible media, and protective film.

Product enters the system via a single or dual lane conveyor.  Upon entry, the dual 3 axis Gantry robots select from one of the six feeders, finds the appropriate application type such as tape, EMI shielding, gaskets, or foam, then selectively picks a unit from the feeder.  Prior to picking, the 5-megapixel camera and vision system provide feedback to the robot for careful part pick and placement onto the product.

product

Camera Transfer Robot

The Camera Transfer Robot is specifically designed to replace manual labor and provide seamless connection to a variety of camera test platforms. Several product sizes are available to meet your specific needs. Need a complete In-Line automation solution, we got you covered as the CTR can be connected to multiple upstream and downstream process tools for full factory automation flow. Main attributes:

  • Replaces manual labor
  • Supports up to two Camera Test systems
  • Automatic tray feed - large variety of tray sizes capable.
  • Inline capable
  • Three sizes to support various camera test equipment
  • Reject Tray for failed parts.

Feature FlexMaster FlexMasterPro FlexMasterPro Plus Camera Transfer Robot
Model# PP01S PP01A PP02A APP01
Units per hour (UPH) Varies 900-1800 1800 - 3600 1800 - 3600 350-450
Footprint (mm) 1000x1600x1650(h) 1000x1600x1650(h) 900x1800x1560(h) 1900x600x1600(h)
Load System Conveyor Conveyor Conveyor Tray Loader / Conveyor
Feed System up to 6 feeders up to 6 feeders up to 6 feeders Stacking Tray
Motion System Single Scara Dual Scara Dual 4 Axis Gantry Single 4 Axis Gantry
Vision System 5mp Gig E Camera and Lighting 5mp Gig E Camera and Lighting 5mp Gig E Camera and Lighting 5mp Gig E Camera and Lighting
System Software Windows, C++/C# Windows, C++/C# Windows, C++/C# Windows, C++/C#
Min Tray Size 100x120 mm 100x120 mm 100x120 mm 240x120 mm
Max Tray Size 300x160 mm 300x160 mm 300x160 mm 260x175 mm
Min Material Size 3x3 mm 3x3 mm 3x3 mm --
Max Material Size 40x40 mm 40x40 mm 40x40 mm --
Interface SMEMA SMEMA SMEMA --
Applications:        
Double-Sided Tape Yes Yes Yes --
Dust Gauze Yes Yes Yes --
EMI Gasket Yes Yes Yes --
Neoprene Foam Yes Yes Yes --
Camera Module Automation -- -- -- Yes